Accumulative-DSIF strategy for enhancing process capabilities in incremental forming

Rajiv Malhotra, Jian Cao*, Michael Beltran, Dongkai Xu, James Magargee, Vijitha Kiridena, Z. Cedric Xia

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

82 Scopus citations

Abstract

This work proposes a novel Accumulative Double Sided Incremental Forming (ADSIF) strategy in which the forming begins at the location of the deepest feature and gradually shapes up the features by taking advantage of rigid-body motions. Compared to the conventional toolpath used in DSIF and SPIF, this strategy can dramatically improve geometric accuracy, increase formability, form components with desired thickness and create complex components. Furthermore, an examination of the forming forces shows that the dominant forces using this strategy are in the plane of the sheet resulting in a significant improvement in geometric accuracy.

Original languageEnglish (US)
Pages (from-to)251-254
Number of pages4
JournalCIRP Annals - Manufacturing Technology
Volume61
Issue number1
DOIs
StatePublished - 2012

Funding

The authors would like to acknowledge the Department of Energy, USA DE-EE0003460, National Science Foundation, USA and Chinese Scholarship Council for their support.

Keywords

  • Accumulative Double Sided Incremental Forming
  • Incremental sheet forming
  • Toolpath

ASJC Scopus subject areas

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

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