Abstract
Using both ex situ metallographic imaging and in situ X-ray tomographic microscopy, we investigate the kinetics of Al- and Ni-interdiffusion during homogenization at 825–1100 °C for surface-aluminized, 50 μm diameter Ni wires with 0, 10 or 20 wt%Cr. Kirkendall pores, which are created due to imbalanced diffusion of atomic species, are not observed at any of the homogenization temperatures in the Cr-free Ni–Al wires, which equilibrate to Ni-rich β-NiAl. By contrast, during homogenization of the aluminized Ni–10Cr and Ni–20Cr wires to β-NiAl(Cr) at 1000 and 1100 °C, numerous Kirkendall pores are created within the wire volume, indicating that the addition of Cr significantly increases the imbalance between the Ni and Al diffusivities. These pores eventually coalesce into a single cavity, with crescent-shape cross-sections and high aspect ratio aligned with the axis of the wires, so that a tubular β-NiAl(Cr) structure is formed. Tomography shows that the Ni-rich β-NiAl(Cr) reaction layer grows radially within the Ni–10Cr and Ni–20Cr wires annealed in situ at 825, 900, and 1000 °C according to a parabolic law. The growth kinetics of this layer increase slightly with increasing Cr content and obey an Arrhenius relationship, from which an activation energy of ~200 kJ/mol is calculated, in good agreement with literature values for interdiffusion in binary NiAl. The two methods, ex situ metallography and in situ X-ray tomography, are complementary. While tomography very rapidly acquires numerous cross-sectional images showing phase contrast on a single wire, thus replacing interrupted annealing and destructive imaging of multiple samples, metallography has higher spatial resolution and can identify additional phases. In the present case, metallography revealed that α-Cr precipitates form during homogenization of the aluminized Ni–Cr wires due to the limited solubility of Cr in β-NiAl; upon full homogenization, these precipitates re-dissolved in the aluminized Ni–10Cr wires, but remained stable in the Ni–20Cr wires.
Original language | English (US) |
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Article number | 106634 |
Journal | Intermetallics |
Volume | 117 |
DOIs |
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State | Published - Feb 2020 |
Funding
AEPyP acknowledges the National Science Foundation Graduate Research Fellowship Program for funding support. The authors acknowledge the financial support from the Defense Advanced Research Projects Agency under award number W91CRB1010004 (Dr. Judah Goldwasser, program manager). They also thank Profs. Peter Voorhees and David Seidman (Northwestern University) and Prof. Kevin Hemker (Johns Hopkins University) for helpful discussions and Drs. Matt Glazer, Ashwin Shahani, Dinc Erdeniz, and Ms. Victoria Vaccarreza, and Sarah Plain (Northwestern University) for experimental assistance at APS. This work made use of the EPIC, Keck-II, and/or SPID facility(ies) of Northwestern University's NU ANCE Center, which has received support from the Soft and Hybrid Nanotechnology Experimental (SHyNE) Resource ( NSF ECCS-1542205 ); the MRSEC program ( NSF DMR-1720139 ) at the Materials Research Center ; the International Institute for Nanotechnology (IIN) ; the Keck Foundation ; and the State of Illinois, through the IIN . This work also made use of the OMM facility which receives support from the MRSEC Program ( NSF DMR-1720139 ) of the Materials Research Center at Northwestern University . AEPyP acknowledges the National Science Foundation Graduate Research Fellowship Program for funding support. The authors acknowledge the financial support from the Defense Advanced Research Projects Agency under award number W91CRB1010004 (Dr. Judah Goldwasser, program manager). They also thank Profs. Peter Voorhees and David Seidman (Northwestern University) and Prof. Kevin Hemker (Johns Hopkins University) for helpful discussions and Drs. Matt Glazer, Ashwin Shahani, Dinc Erdeniz, and Ms. Victoria Vaccarreza, and Sarah Plain (Northwestern University) for experimental assistance at APS. This work made use of the EPIC, Keck-II, and/or SPID facility(ies) of Northwestern University's NUANCE Center, which has received support from the Soft and Hybrid Nanotechnology Experimental (SHyNE) Resource (NSF ECCS-1542205); the MRSEC program (NSF DMR-1720139) at the Materials Research Center; the International Institute for Nanotechnology (IIN); the Keck Foundation; and the State of Illinois, through the IIN. This work also made use of the OMM facility which receives support from the MRSEC Program (NSF DMR-1720139) of the Materials Research Center at Northwestern University.
Keywords
- Diffusion
- Kirkendall effect
- Microtubes
- Ni-Al-Cr
- X-ray tomography
ASJC Scopus subject areas
- General Chemistry
- Mechanics of Materials
- Mechanical Engineering
- Metals and Alloys
- Materials Chemistry