Friction reduction performance of microstructured surfaces generated by nonresonant modulation cutting

Chi Shing Yeung, Yang Yang, Hanheng Du, Jianjian Wang, Ping Guo*

*Corresponding author for this work

Research output: Contribution to journalArticlepeer-review

4 Scopus citations

Abstract

Microstructured surfaces can reduce friction force between two contact pairs in relative motion under hydrodynamic contact. In this study, we evaluate the friction reduction performance of microdimpled surfaces with different cross-sectional profiles generated by nonresonant modulation cutting. Computational fluid dynamics simulation was conducted to simulate the friction reduction effect between surfaces with lubricants. An elliptical modulation texturing method is introduced based on a two-dimensional nonresonant vibration tool, which could generate adjustable high-frequency elliptical tool trajectories. Different dimpled surfaces were generated using three types of tool trajectories. Their influence on the friction reduction and load-carrying capacity were experimentally studied and evaluated by comparing the simulation and experimental results.

Original languageEnglish (US)
Pages (from-to)4120-4127
Number of pages8
JournalProceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science
Volume233
Issue number12
DOIs
StatePublished - Jun 1 2019

Funding

The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was supported by the Innovation and Technology Fund, Hong Kong (grant #ITS/076/17); Shun Hing Institute of Advanced Engineering, The Chinese University of Hong Kong (#BME-p6-16 and #RNE-p4-17); and Research Grants Council of Hong Kong (#ECS 24201816).

Keywords

  • Friction reduction
  • computational fluid dynamics
  • elliptical vibration texturing
  • machining
  • nonresonant modulation cutting

ASJC Scopus subject areas

  • Mechanical Engineering

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