Lightweighting Through Stiffening Dart Formation and Its Rigidity Evaluation

Dohyun Leem, Lu Huang, Joshua Solomon, Hui ping Wang, Jian Cao*

*Corresponding author for this work

Research output: Chapter in Book/Report/Conference proceedingConference contribution

Abstract

Stiffening darts are commonly added in angle brackets to enhance the bending stiffness of the components such that a thinner gauge can be used for lightweighting. It also helps to reduce springback in a press brake operation. This study investigates the plastic material deformation in stiffening dart formation in a press brake bending process by means of a combined numerical and experimental approach. The forming process is simulated with the finite element (FE) method and the simulation result is compared with an actual forming result to validate the accuracy of the simulation model. In addition, methods of systematically evaluating dart stiffening effect in an angle bracket are proposed, where flattening and folding tests are described. Example rigidity test results for dart designs are provided to discuss the relationship between dart geometry and its stiffening effect.

Original languageEnglish (US)
Title of host publicationNUMISHEET 2022 - Proceedings of the 12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes
EditorsKaan Inal, Michael Worswick, Cliff Butcher, Julie Levesque
PublisherSpringer Science and Business Media Deutschland GmbH
Pages345-354
Number of pages10
ISBN (Print)9783031062117
DOIs
StatePublished - 2022
Event12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022 - Toronto, Canada
Duration: Jul 10 2022Jul 14 2022

Publication series

NameMinerals, Metals and Materials Series
ISSN (Print)2367-1181
ISSN (Electronic)2367-1696

Conference

Conference12th International Conference and Workshop on Numerical Simulation of 3D Sheet Metal Forming Processes, NUMISHEET 2022
Country/TerritoryCanada
CityToronto
Period7/10/227/14/22

Keywords

  • Angle bracket
  • Finite element simulation
  • Press brake
  • Rigidity evaluation
  • Stiffening dart

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Energy Engineering and Power Technology
  • Mechanics of Materials
  • Metals and Alloys
  • Materials Chemistry

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